Moving steel coils, molds, and finished frames between workshops takes time and labor. An AGV machine handles that work without a driver on board. It follows a set route, stops at fixed points, and returns for the next task. Our platform range covers 2 to 150 tons of rated load. Deck sizes run from 2000×1500 mm to 10000×3000 mm. Speed reaches 25 m/min on small units and 18 m/min on heavy ones. Battery capacity spans 180 to 600 Ah, with 2.9 to 4.8 hours of full-load runtime. Five navigation methods are available, from magnetic strip to SLAM. Each unit is built to the factory layout, not to a catalog.
Which model fits your plant? Start with the heaviest part and the narrowest aisle. Then check floor strength and ramp slope. A 50-ton deck needs a stronger floor than a 2-ton unit. Route length decides the battery pack, not the price list. Why does navigation matter so much? Magnetic strips suit a fixed line, while SLAM suits a plant that moves equipment often. We review your layout drawing before quoting. Tell us the load, deck size, aisle width, and daily trips. YG will send a model recommendation and a factory quote within one business day. A clear drawing speeds the answer. Ask for a free route review before you order.
YG AGV Machine Parameter
| Model | AGV-2T | AGV-10T | AGV-20T | AGV-30T | AGV-50T | AGV-63T | AGV-150T |
|---|---|---|---|---|---|---|---|
| Rated load | 2T | 10T | 20T | 30T | 50T | 63T | 150T |
| Table size (L×W×H) | 2000×1500×450mm | 3600×2000×500mm | 4000×2200×550mm | 4500×2200×600mm | 5500×2500×650mm | 5600×2500×700mm | 10000×3000×1200mm |
| Wheel base | 1200mm | 2600mm | 2800mm | 3200mm | 4200mm | 4300mm | 7000mm |
| Rail inner gauge | 1200mm | 1435mm | 1435mm | 1435mm | 1435mm | 1435mm | 2000mm |
| Wheel diameter | Φ270mm | Φ300mm | Φ350mm | Φ400mm | Φ500mm | Φ600mm | Φ600mm |
| Wheel quantity | 4 | 4 | 4 | 4 | 4 | 4 | 8 |
| Ground clearance | 50mm | 50mm | 50mm | 50mm | 50mm | 75mm | 75mm |
| Running speed | 0-25m/min | 0-25m/min | 0-20m/min | 0-20m/min | 0-20m/min | 0-20m/min | 0-18m/min |
| Motor power | 1kW | 1.6kW | 2.2kW | 3.5kW | 5kW | 6.3kW | 15kW |
| Battery capacity | 180Ah | 160Ah | 180Ah | 250Ah | 330Ah | 400Ah | 600Ah |
| Battery voltage | 24V | 48V | 48V | 48V | 48V | 48V | 72V |
| Runtime (full load) | 4.32h | 4.8h | 4h | 3.5h | 3.3h | 3h | 2.9h |
| Running distance | 6.5km | 7.2km | 4.8km | 4.2km | 4km | 3.6km | 3.2km |
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How an AGV Machine Moves Heavy Loads Without a Driver
A driverless platform sounds complex, but the cycle is easy to follow. A task arrives, the route is planned, and the deck moves.
The Transport Cycle
- The factory system sends a transport task
- The vehicle receives the target station
- The navigation system plans the shortest safe route
- The motor starts at the programmed speed
- Scanners watch for people and obstacles
- The deck stops within millimeters of the target
- Loading gear moves the part on or off
- The unit returns to the next task or charger
Each step runs from a PLC and a drive unit. No operator sits on the machine. A supervisor sets routes and priorities from a screen. Most cycles need no manual input after setup. This is why one person can manage several units.
Power comes from a battery pack, not a cable. The unit returns to a charging station when the charge drops. Opportunity charging during breaks extends the shift. A full charge takes six to eight hours. Two packs cover round-the-clock work.
Floor quality affects accuracy more than most buyers expect. Cracks and joints cause small position errors. A smooth concrete floor gives the best repeatability. Steel plates over expansion joints solve most issues. Check the floor with a straight edge before installation.
Navigation Options
- Magnetic strip guidance for fixed, repeatable routes
- Laser navigation with reflectors for wide aisles
- QR code navigation for changing layouts
- SLAM navigation that maps the floor itself
- Rail guidance for very heavy or tight paths
Each method trades cost against flexibility. Magnetic strips suit a stable line. SLAM suits a plant that moves equipment often. Ask which method fits your floor and traffic. A mix of two methods is common in large plants.
Safety Layers
Safety is built into the machine, not added later. Laser scanners create a protective field around the deck. The unit slows when a person enters the warning zone. It stops fully inside the danger zone. Emergency buttons sit on both ends. A bumper sensor backs up the scanner.
A clear path keeps the unit productive. Mark the route with floor tape during the first week. Remove loose cables and pallets from the lane. Train staff to keep the lane clear. A blocked lane stops the whole cycle. An AGV machine needs a marked stop at every station.
China AGV Robot Supplier: What to Verify Before You Pay
Many suppliers list the same photos and the same specs. A short check separates a factory from a reseller.
Factory or Trading Office
- Ask for a live video walk through the workshop
- Request the business license and plant address
- Check whether frames are welded in-house
- Ask who writes the PLC program
A China AGV robot supplier that builds its own frames controls weld quality. That matters on a 50-ton deck. A reseller often cannot answer weld or steel grade questions. Ask for the steel certificate before the order.
Documents and Standards
Every unit should carry a CE mark and an ISO 9001 factory record. Ask for the electrical diagram and the PLC backup file. These files matter when a local inspector visits. A supplier who hesitates here is a risk.
Spare Parts and Remote Support
Ask how fast a wheel motor or scanner can ship. A two-week wait stops a whole line. Good suppliers keep common parts in stock. Remote access to the PLC saves travel time. Confirm both before you sign.
Ask for two customer contacts in your region. A short call reveals delivery and service reality. Check whether the supplier has exported to your country before. Customs experience saves weeks on the first order. Ask who handles spare parts after the warranty ends.
Warranty terms differ more than buyers expect. Ask what is covered and for how long. Check whether freight for warranty parts is included. A written service promise is worth more than a verbal one.
AGV Load Handling Equipment: Matching Payload and Route
Payload, deck size, and route decide the model. AGV load handling equipment must also fit the floor.
Payload and Deck Size
- AGV-2T: 2-ton load, 2000×1500 mm deck
- AGV-20T: 20-ton load, 4000×2200 mm deck
- AGV-50T: 50-ton load, 5500×2500 mm deck
- AGV-150T: 150 ton load, 10000×3000 mm deck, 8 wheels
Deck size must fit the largest part, not the average one. Add 100 mm on each side for loading clearance. A 150 ton deck uses eight wheels to spread load. Check floor pressure before choosing the biggest model.
A deck that is too small forces double trips. A deck that is too large wastes battery and floor space. Measure the longest part and add clearance. Check the turning circle at each corner. A tight corner may need a turntable or a wider aisle.
Speed, Battery and Runtime
Running speed ranges from 0 to 25 m/min on small units. Heavy models hold 0 to 18 m/min for stability. Battery capacity spans 180 to 600 Ah across the range. Full-load runtime falls from 4.8 to 2.9 hours as size grows. Distance per charge runs 3.2 to 7.2 km. A spare battery pack covers a double shift.
Route and Floor Conditions
Measure the narrowest aisle before you order. Door width and ramp slope matter as much as route length. A 3% ramp suits most models. Wet or oily floors reduce wheel grip. Tell us the floor type during the inquiry.
Related Equipment for the Same Line
An AGV machine rarely works alone. An electric machinery moving dolly moves presses between bays. A rail transfer cart handles fixed long runs. A heavy duty transfer cart covers loads above 150 tons. An industrial lifting platform raises parts to assembly height. An electric tank trolley carries tanks and vessels. Ask which mix fits your layout.
Why Automated Guided Vehicles Pay Back in Two Years
Automation sounds expensive until the running numbers are compared. Three costs fall at once. Automated guided vehicles usually pay back inside two years.
Labor and Forklift Cost
One unit replaces two or three daily transport tasks. Operators move to production work instead of driving. Forklift hire, fuel, and maintenance drop with the traffic. In a two-shift plant, the savings are easy to count. Most projects break even within 24 months.
Safety and Damage
Crane and forklift handling causes most plant damage. A guided platform follows the same path every time. Loads stop at the same height and position. Product damage falls, and insurance claims follow. Fewer people walk in traffic zones.
Space and Scheduling
Narrow aisles become usable when no operator cab is needed. The deck turns in place on most models. Scheduling software assigns tasks without a dispatcher. A plant can add a second unit without new staff.
Energy cost is small compared with the labor savings. A 5 kW unit uses less power than a forklift over a shift. Battery replacement is the main long-term cost. Most packs last three to five years. Plan the replacement into the budget.
Payback math needs your own numbers. Count daily trips, driver hours, and forklift downtime. Add damage claims and overtime. Compare that total with the unit price and power cost. Most plants find a clear answer within one page.
AGV Machine Case: A Steel Fabricator in Poland
A steel fabricator near Wrocław ran three workshops with one forklift fleet. Waiting time grew as orders rose.
The Site Problem
Beams moved between cutting, welding, and painting bays. The route crossed two doorways and one ramp. Forklifts blocked the welding area during peak hours. The plant needed steady flow without adding drivers.
What We Supplied
- One AGV-50T platform with a 5500×2500 mm deck
- Laser navigation with reflectors along the route
- Wireless remote for manual positioning
- Two spare battery packs and a charging station
The deck carries beams up to 48 tons between three stations. Laser reflectors keep the path clear of forklift traffic. The remote lets staff fine-tune the stop point. Commissioning took four days with our engineer online.
Results in Six Months
Transport time between bays fell by about 35 percent. Forklift trips inside the workshop dropped by half. Beam damage at the painting stage nearly stopped. The plant added a second unit in month eight.
Payback Numbers
The first unit cost less than two years of forklift hire and driver wages. Power use stays near 5 kW during a shift. Maintenance is limited to wheels, batteries, and scanners. The plant expects full payback in 20 months.
The second unit took a different route to the assembly hall. It uses QR code navigation, which suits the changing layout. Both units share one charging station. A simple dashboard shows task status for each deck. The AGV machine now runs two shifts a day.
AGV Machine Price, Service and Support
Price follows payload, deck size, and navigation. Service determines how many years the unit keeps running.
What Drives the Price
- Payload class and steel frame weight
- Deck size and lifting function
- Navigation method and scanner count
- Battery capacity and charger type
A 2-ton unit costs a fraction of a 150-ton platform. Navigation adds cost but saves labor. Lifting decks and explosion-proof builds add more. Ask for a quote with two spare batteries included.
What the Model Numbers Mean
Each model name states the rated load in tons. AGV-20T carries 20 tons, and AGV-150T carries 150 tons. The number is not the machine weight. Buyers also call this equipment a transfer platform, transfer cart, or robot cart. All names describe the same driverless deck.
Shipping, Customs and Certificates
Each platform ships with a CE certificate and an ISO 9001 factory record. We add a steel report, wiring diagram, and test video. Customs papers cover HS code, packing list, and invoice. Sea freight to Gdańsk takes about 30 to 35 days. Road transport to Wrocław adds two days. Missing papers can hold a container at port.
Service, Training and Spare Parts
Our engineers review your layout before the order. We send a route drawing for approval. Delivery includes a start-up guide and a PLC backup file. Training covers task setting, charging, and fault codes. Spare wheels, scanners, and batteries ship from stock within 48 hours.
Payment follows a simple split. Most orders use a deposit with the balance before shipment. We send a factory test video before loading. Third-party inspection is welcome at our yard. Documents arrive before the vessel sails.
A spare parts kit prevents long stops. Most sites keep one wheel motor, two scanners, and a charger module. We list the fast-wearing parts in the manual. Order the kit with the machine and save on freight.
Why Buyers Choose YG
Why do buyers in 40 countries choose YG? We have built transfer equipment for over 15 years. Our team checks floor load and route width before quoting. Each unit carries a 12-month warranty. Remote support answers within one business day.
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Common Questions About Automated Guided Vehicles
A1: Aisle width plus 300 mm on each side of the deck.
A2: Most models handle a 3% ramp at reduced speed.
A3: Six to eight hours, or faster with an optional charger.
A4: No. Rail guidance is optional for fixed, heavy routes.
A5: Yes, through the PLC and a standard data interface.
Get Your Quote From TOP AGV Robot Supplier: YG Machinery
Ready to plan a driverless route? Send the load weight, deck size, aisle width, and travel distance. YG will recommend the right model and send an AGV machine quote within one business day. Ask about navigation options, batteries, and lifting decks. We also quote transfer carts and lifting platforms for the same line. Get your free quote today.
