Asphalt crack sealing equipment is a specialized machine used to repair cracks in asphalt pavement and concrete surfaces. It works by melting sealing materials such as asphalt or crack filler, then injecting them into cracks under pressure. These machines are commonly used on highways, municipal roads, airports, and industrial zones. They seal cracks tightly, prevent water damage, and extend the life of the pavement. If you need durable, efficient equipment for road maintenance, contact YG Machinery for detailed specifications and a custom quote.
Parameters of the Small Crack Filling Machine
| Model | YG-50L | YG-60L | YG-80L |
| Hopper volume | 50L | 60L | 80L |
| Discharge method | Self flow | Asphalt pump feed | Asphalt pump feed |
| Heating method | Liquefied gas | Liquefied gas + heat transfer oil | Liquefied gas + heat transfer oil |
| Temperature control | Temperature sensor 180° (temperature control call) | ||
| Filling speed | 10m/min | 15m/min | 15m/min |
| Walking mode | Push-type + brake device | ||
| Mixing method | Manual mixing | ||
| Power configuration | Solar panels + batteries | Yamaha gasoline generator + battery | Solar panels + batteries |
| Dimensions | 1200X700X1200mm | 1200X700X1200mm | 1200X700X1200mm |
Parameters of Large Asphalt Crack Sealing Equipment
| Model | YG 100 | YG 200 | YG 350 |
| Filling capacity | 100L | 200L | 350L |
| Heating time | 30 min | 30 40 min | 30 40 min |
| Temperature range | 0 200°C | 0 200°C | 0 230°C |
| Discharge capacity | 0 12 L/min | 8 L/min | 0 30 L/min |
| Generator | 2.3 kW | 2.8 kW | 5 kW |
| Walking mode | Manual or traction | Manual or traction | Trailer or self-propelled |
| Burner | Riello 445T1 diesel | Riello 445T1 diesel | Riello 445T1 diesel |
| Thermostat control | SLA 5000 controller | SLA 5000 controller | SLA 5000 controller |
| Electric heating tube length | 4 5 m | 4 5 m | 6 7 m |
| Dimensions (L×W×H) | 1350×1000×1900 mm | 2400×1400×1700 mm | 3500×1000×2000 mm |
| Weight | 240 kg | 860 kg | 1000 kg |
How does Crack Fill Equipment Work?
The asphalt crack sealing equipment uses a diesel burner to heat thermal oil. The hot oil circulates inside a double-wall jacket around the melting tank, transferring heat to the sealing material without direct flame contact. This prevents burning or aging of the material. Once the filler reaches working temperature (usually 180 200°C), a hydraulic pump or asphalt pump pushes it through a heated hose to the applicator wand. The operator guides the wand along the crack, and material flows out under pressure. That pressure pushes the filler deep into the crack and bonds tightly to the sidewalls.
A small generator powers the temperature controller, the pump, and the electric heating wire inside the hose. That heating wire keeps the material fluid all the way to the nozzle. Without it, the filler would cool and solidify inside the hose within minutes.
Advantages of Using Asphalt Crack Filling Equipment
1. Heating Speed
A 100-liter tank reaches working temperature in about 30 minutes. The double-wall design uses thermal oil that circulates continuously, transferring heat evenly across the entire tank. This means no cold spots, no partially melted material, and no waiting longer than necessary.
2. Output Stability
On a large machine like the YG 200, the flow rate stays steady at around 8 liters per minute. Under normal road conditions, a crew can seal between 2000 and 3000 meters of cracks in one day. Consistent output also reduces material waste and rework.
3. Hose Heat Retention
The built-in electric heating wire maintains temperature from tank to tip. This eliminates clogging at the connection point, which is a common frustration with cheaper machines.
4. Lightweight Portability
Small push-type units weigh only 120 kg and can be moved by one person. Large asphalt crack sealing equipment has wheels and a tow bar, so a pickup truck or van can pull it to the next job site.
5. Wide application
They work on both asphalt and concrete. For asphalt cracks, you typically run a crack filler or modified asphalt. For concrete joints, you can use hot-poured sealant. The same machine handles both.
Typical Applications for Crack Fill Equipment
- Highways and expressways: Large towable units cover long stretches quickly. Crews first open the crack with a saw or router, then blow it clean, and finally seal it at a steady pace.
- City streets and residential roads: Smaller push-type machines fit through narrow gateways and can be lifted into a van. They are ideal for short sections with frequent stops and starts.
- Airport runways: Runways demand a high-quality seal that resists jet fuel and temperature extremes. Equipment with precise temperature control and reliable burners is essential here.
- Industrial parks and factory yards: Heavy truck traffic creates irregular, wide cracks. A wheeled unit with a long hose reaches into tight corners between buildings and loading docks.
- Parking lots and plazas: Fast work minimizes disruption to shoppers and tenants. A team of four (one flagger, one blower, one sealer, one backup) can finish a typical lot in one day.
Crack Fill Machine for Sale – YG Machinery
If you are looking for reliable asphalt crack-filling equipment, YG Machinery delivers. We manufacture a full range of asphalt crack sealing equipment, from small 50L push units to large 350L towable models. Every machine is tested before shipping. We stock spare parts like heating tubes, wheels, and pump seals. Need a custom quote? Contact YG Machinery with your required capacity and working conditions. We will recommend the right model and reply within 24 hours.
